Datalogic DX8200A-3010 Instrukcja Instalacji

DX8200AReference Manual

x GENERAL VIEW DX8200A Figure A - DX8200A – Reading Windows Side Laser Beam Output WindowsLaser Safety Label Mounting Slots 1 2 3Mounting Re

DX8200A REFERENCE MANUAL 84 9 coordinates of its central point, independently from which scanner is reading it. This can be verified using the Test

READING FEATURES 85 9Auto PackTrack Parameter Descriptions By means of the software tool DLAPC, it is possible to perform the Auto PackTrack setup pr

DX8200A REFERENCE MANUAL 86 9 Calibration Type: XYZ calibration with Absolute X position is forced. The coordinates for the three axes are calibrate

READING FEATURES 87 9Auto PackTrack Setup 1. Click on the Start button and follow the instructions given in the Auto PackTrack procedure window. Th

DX8200A REFERENCE MANUAL 88 9 To run each instruction press the Next button. The procedure repeats the steps asking to change the PCT-8000 X positio

READING FEATURES 89 93. The Absolute X coordinate requires placing the barcode label centered onto the physical X position (X Offset) on the conveyor

DX8200A REFERENCE MANUAL 90 9 Auto PackTrack Report The Auto PackTrack Report file can be downloaded from the Master scanner RAM by using the Tools

READING FEATURES 91 9The last section summarizes the calibration status of each scanner. -------------------------------------- SCANNERS STATE SUMMAR

DX8200A REFERENCE MANUAL 92 9 Once the Spy window has been opened, select the “PackTrack™ Calibration” option from the Tools menu: Figure 91 – Sel

READING FEATURES 93 9 DX8200A Scanner Direction 90° DX8200A Scanner Direction 180° (Reverse) DX8200A Scanner Direction 270° PS Offset X Z Y

xi Figure C – Display and Keypad Panel Programming KeypadPower On LED (Green)Phase On LED (Yellow)Encoder LED (Yellow)1234TX Data LED (Green) Ne

DX8200A REFERENCE MANUAL 94 9 9.2.3 Overwriting PackTrack™ Calibration for DX8200A Only necessary for special circumstances, it is possible to over

READING FEATURES 95 9For DX scanners the zero coordinate references are located on the scanner. Figure 95 – DX8200A Coordinate Reference Point

DX8200A REFERENCE MANUAL 96 9 NOTE In the vast majority of systems the x and z data are not necessary. For these cases set x = 0, z= 0 during the c

READING FEATURES 97 99.3.1 Reading Conditions  ANSI Grade B minimum  500 scans/sec per leg The following tables describe the requirements for st

DX8200A REFERENCE MANUAL 98 9 Minimum Code Height for Omnidirectional Reading (mm) Conveyor Speed (m/s) 0.5 1 1.5 2 2.5 3 0.25 8 10 12 14 16

READING FEATURES 99 99.4 READING DIAGRAMS DX8200A-3X3X (0.25 mm/10 mils) The diagram shows an average reading area obtained considering different ba

DX8200A REFERENCE MANUAL 100 9 DX8200A-3X2X (0.30 mm/12 mils) The diagram shows an average reading area obtained considering different barcode type

READING FEATURES 101 9DX8200A-3X1X (0.38 mm/15 mils) The diagram shows an average reading area obtained considering different barcode types of variab

DX8200A REFERENCE MANUAL 102 9 DX8200A-3X1X (0.50 mm/20 mils) The diagram shows an average reading area obtained considering different barcode type

MAINTENANCE 103 1010 MAINTENANCE 10.1 CLEANING Clean the laser beam output windows periodically for correct operation of the scanner (see Figure A

xii Figure G – Connector Panel for Profibus Models Lonworks 17-pin male connectorLonworks 17-pin female connector Profibus 9-pin female connect

DX8200A REFERENCE MANUAL 104 10 The ASR procedure is principally used for PackTrack™ configurations, but it restores only a part of the system param

TROUBLESHOOTING 105 1111 TROUBLESHOOTING NOTE Before contacting your local Datalogic office or Datalogic Partner or ARC, it is suggested to save th

DX8200A REFERENCE MANUAL 106 11 TROUBLESHOOTING GUIDE Problem Suggestion On Line Mode and Serial On Line Mode: the reader does not respond correctly

TROUBLESHOOTING 107 11TROUBLESHOOTING GUIDE Problem Suggestion Communication: the scanner “Network” LED is not lit.  If the LED is OFF, check the co

DX8200A REFERENCE MANUAL 108 12 12 TECHNICAL FEATURES ELECTRICAL FEATURES VAC models VDC models Supply voltage 110 to 240 Vac 20 to 30 Vdc Pow

TECHNICAL FEATURES 109 12SOFTWARE FEATURES Readable Codes Interleaved 2/5 Code 39 Standard Codabar Code 128 GS1-128 (ex EAN 128) Code 93 (standard an

DX8200A REFERENCE MANUAL 110 A A ALTERNATIVE LAYOUTS POINT-TO-POINT Using a Point-to-Point layout, the data is transmitted on the Main interface

ALTERNATIVE LAYOUTS 111 AIn general, for all point-to-point layouts, DX8200A Vac models can substitute the Vdc model and therefore eliminate the PWR p

DX8200A REFERENCE MANUAL 112 A ID-NET™ GATEWAY The CBX800 Gateway can be used to integrate a DX8200A reader into a high speed ID-NET™ network consi

ALTERNATIVE LAYOUTS 113 APASS THROUGH When Pass Through is activated on the Auxiliary interface, the DX8200A reader can be integrated in a network co

xiii GUIDE TO INSTALLATION POINT-TO-POINT INSTALLATION The following can be used as a checklist to verify all the necessary steps to complete inst

DX8200A REFERENCE MANUAL 114 A 1 2 Main Serial Interface Auxiliary Serial Interface * P.S. (Presence Sensor) connected to Input 1 (External Tr

ALTERNATIVE LAYOUTS 115 A Figure 104 – RS232 Master/Slave for DX8200A Standard Models Figure 105 – RS232 Master/Slave for DX8200A Fieldbus Model

DX8200A REFERENCE MANUAL 116 A MULTIPLEXER The Multiplexer connection is used to integrate a DX8200A slave reader in a Multidrop network consisting

117 GLOSSARY ACR™ 4 Each version of the base has the powerful code reconstruction technology (ACR™ 4). The new fourth generation ACR™ considerably

118 LED (Light Emitting Diode) A low power electronic device that can serve as a visible or near infrared light source when voltage is applied cont

119 Trigger Signal A signal, typically provided by a photoelectric sensor or proximity switch, which informs the scanner of the presence of an object

120 INDEX A Accessories, 11 ACR™ 4, 81 Alternative Layouts, 110 Auto PackTrack Conditions and Limits, 6 Parameter Descriptions, 7 Setup Procedure

121 Reference Documentation, vi RS232 Interface, 20, 36 RS485 Full-Duplex, 21, 37 RS485 Half-Duplex, 22, 38 S Scanner Assignment using Keypad, 4 Scan

DECLARATION OF CONFORMITY EC-027 Rev.: 6 Pag.: 1 di 1 Datalogic Automation S.r.l. Via Lavino 2

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xiv MASTER/SLAVE LONWORKS INSTALLATION The following can be used as a checklist to verify all the steps necessary to complete installation of the

xv 7) Send the configuration to the Master. 8) Perform the External Memory Backup Procedure for system backup purposes (see par. 10.2). For backwa

xvi

INTRODUCTION 1 11 INTRODUCTION 1.1 PRODUCT DESCRIPTION The DX8200A scanner is a barcode reader complete with decoder designed to provide an innovat

DX8200A REFERENCE MANUAL 2 1 Feature Benefit ACR™  Advanced Code Reconstruction technology allows the reading of low aspect ratio labels placed a

INTRODUCTION 3 1Feature Benefit Energy Saving  A software parameter group which allows management of the energy saving feature. In particular, it al

Datalogic Automation Srl Via Lavino, 265 40050 - Monte S. Pietro Bologna - Italy DX8200A Reference Manual Ed.: 10/2012

DX8200A REFERENCE MANUAL 4 1 1.5 KEYPAD AND DISPLAY The DX8200A keypad allows entering a menu for selection of one of the following functions:  W

INTRODUCTION 5 11.5.2 Test Mode Test Mode is particularly advised during the installation phase, since it causes the reader to be continuously activa

DX8200A REFERENCE MANUAL 6 1 1.6 AUTO PACKTRACK™ CALIBRATION FOR READING STATION USING SCANNER MENU 1.6.1 Auto PackTrack Conditions and Limits T

INTRODUCTION 7 11.6.2 Auto PackTrack Parameter Descriptions Menu Branch Default Note PackTrack Automatic Packtrack Calibration procedure for th

DX8200A REFERENCE MANUAL 8 1 Z Offset (if necessary): for packs that are elevated above the conveyor surface (for example on tilt trays), this param

INTRODUCTION 9 1 Figure 1 - PCT-8000 First Run After elaborating the passage of the parcel, the Master scanner again shows the status of each node (of

DX8200A REFERENCE MANUAL 10 1 7. At the last step in the sequence the display prompts to place a barcode label centered onto the physical X positio

INTRODUCTION 11 11.7 ACCESSORIES The following accessories are available on request for DX8200A: Name Description Part Number Power Supplies PW

DX8200A REFERENCE MANUAL 12 1 Name Description Part Number * Connection Boxes CBX100 Compact Connection Box 93A301067 CBX500 Modular Connec

INSTALLATION 13 22 INSTALLATION To install the system follow the given procedure: 1. Select the mounting location for DX8200A; 2. Mount the DX8200

iii CONTENTS REFERENCES ...vi Reference D

DX8200A REFERENCE MANUAL 14 2 2.2 MECHANICAL MOUNTING 2.2.1 Mounting the Scanner DX8200A can be installed to operate in any position. There are 4

INSTALLATION 15 2 X-axis Reference Point Stops The 2 washers and 2 spacers can be mounted to the Reading Station Frame using Bosch T-bolts and nuts

DX8200A REFERENCE MANUAL 16 3 3 CBX ELECTRICAL CONNECTIONS Each scanner model has the following connectors: Scanner Model Connectors Standard

CBX ELECTRICAL CONNECTIONS 17 3The table below gives the pinout of the CBX100/500 terminal block connectors. Use this pinout when the DX8200A reader i

DX8200A REFERENCE MANUAL 18 3 NOTE To avoid electromagnetic interference when the scanner is connected to a CBX connection box, verify the jumper

CBX ELECTRICAL CONNECTIONS 19 33.2 MAIN SERIAL INTERFACE The main serial interface is compatible with the following electrical standards and the rela

DX8200A REFERENCE MANUAL 20 3 3.2.1 RS232 Interface The serial interface is used in this case for point-to-point connections; it handles communica

CBX ELECTRICAL CONNECTIONS 21 33.2.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled communicat

DX8200A REFERENCE MANUAL 22 3 3.2.3 RS485 Half-Duplex Interface NOTE This interface is provided for backward compatibility. We recommend using th

CBX ELECTRICAL CONNECTIONS 23 3#1#0(up to 31)ScannerScannerScannerSlaveSlaveSlaveMain InterfaceRS232/RS485HOSTMultidrop GNDShieldMultidrop -Multidrop

iv 4 CUSTOM CABLE ELECTRICAL CONNECTIONS ...33 4.1 Power Supply...

DX8200A REFERENCE MANUAL 24 3 3.3 AUXILIARY RS232 INTERFACE The auxiliary serial interface is used exclusively for RS232 point-to-point connectio

CBX ELECTRICAL CONNECTIONS 25 33.4 INPUTS There are four optocoupled polarity insensitive inputs available on the scanner: Input 1 (External Trigger/

DX8200A REFERENCE MANUAL 26 3 The driving logic of the input signals may be powered, for convenience, with the voltage supply at the CBX terminal b

CBX ELECTRICAL CONNECTIONS 27 3INPUT 2 (ENCODER) CONNECTIONS USING DX8200A POWER (red)(whi te)OEK-1 Encoder (PNP) (black) Figure 19 - OEK-1 Encoder

DX8200A REFERENCE MANUAL 28 3 NOTE Terminal pins I34B are common to both inputs 3 and 4 and therefore these inputs cannot be driven by opposite p

CBX ELECTRICAL CONNECTIONS 29 33.4.1 Code Verifier If the DX8200A is used as a Code Verifier, the verifier code can be configured in software through

DX8200A REFERENCE MANUAL 30 3 The function of each output can be defined by the user (No Read, Right, Wrong, etc.). Refer to the Genius™ Help On Li

CBX ELECTRICAL CONNECTIONS 31 3OUTPUT 1 and 2 CONNECTIONS USING EXTERNAL POWER Output Device Power Reference OutputSignal Output Device Figure 29 -

DX8200A REFERENCE MANUAL 32 3 OUTPUT 3 CONNECTIONS USING EXTERNAL POWER (CBX500 Only) Output Signal External Device Power or Ground Reference Fi

CUSTOM CABLE ELECTRICAL CONNECTIONS 33 44 CUSTOM CABLE ELECTRICAL CONNECTIONS Each scanner model has the following connectors: Scanner Model Conne

v 10.3.1 ASR Network Configuration...104 10.3.2 Scanner Replace

DX8200A REFERENCE MANUAL 34 4 The details of the connector pins are indicated in the following table: 10191 18926 Figure 34 - 26-pin Connector

CUSTOM CABLE ELECTRICAL CONNECTIONS 35 4Note that GND is internally connected to chassis. The cable shield is also connected to pin 1 - CHASSIS. DX8

DX8200A REFERENCE MANUAL 36 4 4.2.1 RS232 Interface The main serial interface is used for communication with the Host computer and allows both tra

CUSTOM CABLE ELECTRICAL CONNECTIONS 37 44.2.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled c

DX8200A REFERENCE MANUAL 38 4 4.2.3 RS485 Half-Duplex Interface NOTE This interface is provided for backward compatibility. We recommend using th

CUSTOM CABLE ELECTRICAL CONNECTIONS 39 4 Figure 41 – DX8200A Multidrop Connection to a Multiplexer

DX8200A REFERENCE MANUAL 40 4 4.3 AUXILIARY INTERFACE The auxiliary serial interface is used exclusively for RS232 point-to-point connections. It

CUSTOM CABLE ELECTRICAL CONNECTIONS 41 4the same value which usually corresponds to 5 ms when using a photoelectric sensor, while I2 is set to 500 s

DX8200A REFERENCE MANUAL 42 4 INPUT 1 - 2 CONNECTIONS USING EXTERNAL POWER E XTE RN AL TRIGGE R/E NCODER DX8200A + 5V A/BVext B/AV~ ~ + - Grou n

CUSTOM CABLE ELECTRICAL CONNECTIONS 43 4INPUT 3 - 4 CONNECTIONS USING EXTERNAL POWER EXTERNAL DEVICEDX8200AI3A VextGround V+ 5V ~~+ -GroundVI4A + 5

vi REFERENCES REFERENCE DOCUMENTATION The documentation related to the DX8200A management is listed below:  CBX100/CBX500 Installation Manual

DX8200A REFERENCE MANUAL 44 4 Output 3 has different electrical features. It is a bi-directional solid state relay with built-in current limit prot

CUSTOM CABLE ELECTRICAL CONNECTIONS 45 4 DX8200A USER INTERFACEVext 100 Vdc maxA/BB/A Figure 50 – Output 3 Interface The command signals are filtere

DX8200A REFERENCE MANUAL 46 5 5 LONWORKS CONNECTIONS A1 A2115 scanner sideexternal viewA1A2 115 OUTPUT (female) INPUT (male) Figure 51 - Lonwo

LONWORKS CONNECTIONS 47 55.1 NETWORK TERMINATION When building a Lonworks system the network must be properly terminated by positioning the BTK-8102

DX8200A REFERENCE MANUAL 48 5 5.2 LONWORKS INTERFACE The Lonworks network is used for both input and output connection to build a multi-sided or o

LONWORKS CONNECTIONS 49 5The following diagrams represent different network terminations using either the BTK-8102 Lonworks terminator or the BTK-8100

DX8200A REFERENCE MANUAL 50 6 6 FIELDBUS CONNECTIONS 6.1 ETHERNET INTERFACE This connector is only available for DX8200A Ethernet models and all

FIELDBUS CONNECTIONS 51 66.2 ETHERNET INTERFACE (OLDER MODELS) The RJ Industrial modular connector is only available for older DX8200A Ethernet mode

DX8200A REFERENCE MANUAL 52 6 The Ethernet interface can be used for TCP/IP communication with a remote or local host computer by connecting the sc

FIELDBUS CONNECTIONS 53 66.3 DEVICENET INTERFACE The 5-pin male connector is only available in the DX8200A DeviceNet model and allows connection betw

vii COMPLIANCE ELECTRICAL SAFETY This product conforms to the applicable requirements contained in the European Standard for electrical safety EN-

DX8200A REFERENCE MANUAL 54 6 6.4 PROFIBUS INTERFACE The 9-pin Profibus female connector (white) is only available in the DX8200A Profibus model a

TYPICAL LAYOUTS 55 77 TYPICAL LAYOUTS DX8200A scanners are mainly designed to work together on a high performance Lonworks sub-network to create mul

DX8200A REFERENCE MANUAL 56 7 CAUTION For DX8200A Lonworks Network layouts, power is always propagated through the 17-pin scanner connectors. A spe

TYPICAL LAYOUTS 57 7The following image shows a system consisting of five readers where the external signals (trigger/PS, encoder, serial to host, etc

DX8200A REFERENCE MANUAL 58 7 7.1.2 Large Synchronized Network When building a large local Lonworks network (more than 10 scanners), an SC6000 Con

TYPICAL LAYOUTS 59 7 Figure 69 – Example Large Synchronized Network Reading Station Here are a few helpful hints which can improve station performanc

DX8200A REFERENCE MANUAL 60 7 7.1.3 Redundant System For large local Lonworks networks, a redundant system can per configured in which two SC6000 C

TYPICAL LAYOUTS 61 7 Figure 71 – Example Redundant Reading Station Conveyor SC6000 Working AHGCDBEF PWOSC6000ProtectingPWO

DX8200A REFERENCE MANUAL 62 7 7.1.4 Multidata Network In this layout, one master and up to 7 DX8200A slave readers have their own P.S. and therefor

TYPICAL LAYOUTS 63 77.1.5 Fieldbus Networks The Fieldbus models (Ethernet, Profibus, DeviceNet) offer connectivity without any converter or adapter n

viii Warning labels indicating exposure to laser light and the device classification are applied onto the body of the scanner (Figure A): LASER LI

DX8200A REFERENCE MANUAL 64 7 NOTE To interface DX8200A scanners to other Host types (Fieldbus and non-Fieldbus), use the CBX800 Gateway with Host

SOFTWARE CONFIGURATION 65 88 SOFTWARE CONFIGURATION 8.1 GENIUS™ INSTALLATION Genius™ is a new Datalogic scanner configuration tool providing severa

DX8200A REFERENCE MANUAL 66 8 After defining the parameter values the following window appears allowing to complete the reader configuration as foll

SOFTWARE CONFIGURATION 67 8On Line Operating Mode Figure 78 - On Line Mode Selection This operating mode causes the reader to be connected to an ex

DX8200A REFERENCE MANUAL 68 8 8.2.2 Genius™ Network Setup Through Master Network Setup allows configuring your Local Lonworks Network through the

SOFTWARE CONFIGURATION 69 8The following dialog box appears asking whether to send the configuration to the Local Device or not: 2. Click the &quo

DX8200A REFERENCE MANUAL 70 8 3. Then, proceed with the network setup by using one of the icons available on the Tool Bar according to the procedur

SOFTWARE CONFIGURATION 71 8Network Wizard Before performing this procedure, a Lonworks address must be assigned to each slave scanner. The most pract

DX8200A REFERENCE MANUAL 72 8 2. If desired, select a slave scanner within the "Current Devices" area and click on the icon (or select th

SOFTWARE CONFIGURATION 73 88.2.3 Alternative Slave Address Assignment As alternatives to Network Setup through the Master, each Slave scanner can be

ix CE COMPLIANCE Warning: This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may

DX8200A REFERENCE MANUAL 74 8 8.3.1 Genius™ Shortcuts for Network Configuration Once the Network Setup is structured in Genius and the Master is co

SOFTWARE CONFIGURATION 75 8It is possible to Paste, Send or Load configurations simultaneously1 to a selected number of devices by clicking the relati

DX8200A REFERENCE MANUAL 76 8 8.4 PARAMETER DEFAULT VALUES The following table contains the list of the factory default settings for the DX8200A.

SOFTWARE CONFIGURATION 77 8Parameter Default Setting Reading System Layout Device Assignment Alone Modify&Backup Lon Slave Configuration Disabl

DX8200A REFERENCE MANUAL 78 8 Parameter Default Setting Main Serial Port Parameters Main Port Communication Mode Standard Main Port Electrica

SOFTWARE CONFIGURATION 79 8Parameter Default Setting Output 3 Line State Normally Open Activation Event None Alternative Activation Event None Dea

DX8200A REFERENCE MANUAL 80 8 Parameter Default Setting User Information Section End User Name Empty Device Name Empty Line Name Empty

READING FEATURES 81 99 READING FEATURES 9.1 ADVANCED CODE RECONSTRUCTION (ACR™ 4) The traditional way of barcode reading could be called “Linear R

DX8200A REFERENCE MANUAL 82 9 The decoder will be able to read the label with a tilt angle between +  max and -  max as shown in the following fig

READING FEATURES 83 9 Figure 88 – PackTrack™ System Layout Working in PackTrack™ mode requires the presence of an encoder and a presence sensor to tr