Datalogic DX6400 Instrukcja Instalacji

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Strona 1 - Reference Manual

DX6400Reference Manual

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GENERAL VIEW DX6400 5 2 1 3 4 67 Figure A – DX6400 Laser Safety Label Warning and Device Class LabelIdentification Label Connector Panel

Strona 3 - CONTENTS

Figure B – Display and Keypad Panel Programming KeypadPhase On LEDTX Data LEDPower On LEDLCD Display12354 Figure C – Connector Panel for Ma

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GUIDE TO INSTALLATION POINT-TO-POINT INSTALLATION The following can be used as a checklist to verify all the steps necessary to complete installat

Strona 5 - REFERENCES

MASTER/SLAVE LONWORKS INSTALLATION The following can be used as a checklist to verify all the steps necessary to complete installation of the DX6400

Strona 6 - COMPLIANCE

7) Send the configuration to the Master. 8) Optionally, perform the ASR Network Configuration procedure for system backup purposes (see par. 5.2.1)

Strona 7 - POWER SUPPLY

INTRODUCTION 11 INTRODUCTION 1.1 PRODUCT DESCRIPTION The DX6400 is a high performance laser scanner in a complete range of industrial bar code read

Strona 8 - WEEE COMPLIANCE

DX6400 1 1.2 APPLICATIONS The DX6400 barcode reader is specifically designed for industrial applications and for all cases requiring high reading per

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INTRODUCTION 11.3 MODEL DESCRIPTION The DX6400 scanner is available in versions that differ in regard to the Decoder Model (Base): Decoder Model (B

Strona 10 - GENERAL VIEW

DX6400 1 1.5 ACCESSORIES The following accessories are available on request for DX6400: Name Description Part Number BTK-6000 Bus terminator kit (5

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INSTALLATION 22 INSTALLATION To install the system follow the given procedure: 1. Select the mounting location for DX6400; 2. Mount the DX6400 sca

Strona 12 - GUIDE TO INSTALLATION

Datalogic Automation S.r.l. Via S. Vitalino 13 40012 - Lippo di Calderara di Reno Bologna - Italy DX6400 Reference Manual Ed.: 10/2007

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DX6400 2 2.2 MECHANICAL MOUNTING 2.2.1 Mounting the Scanner The DX6400 reader can be positioned and installed in the best way possible as a result

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INSTALLATION 2The following diagrams give the overall dimensions of the reader and mounting brackets. They may be used for their installation. 85 [3

Strona 15 - 1 INTRODUCTION

DX6400 2 Mount the scanner using the ST-237 mounting bracket which assures an angle of 16°, as indicated in the figure below, in order to obtain an an

Strona 16 - 1.2 APPLICATIONS

INSTALLATION 2The FBK-6000 is a fast bracket kit allowing a quick and easy mounting of the scanner on the ST-237 bracket. First, it is necessary to f

Strona 17 - DX6400 - 100 - 0YY

DX6400 2 The table below gives the pinout of the C-BOX 100 terminal block connectors. Use this pinout when the DX6400 reader is connected in a network

Strona 18 - 1.5 ACCESSORIES

INSTALLATION 22.3.1 Main/Aux. Serial Interface and I/O Connector The DX6400 master/slave model is equipped with a 25-pin male D-sub connector for co

Strona 19 - 2 INSTALLATION

DX6400 2 Main Interface The main serial interface is compatible with the following electrical standards: RS232 RS485 full-duplex RS485 half-duplex (

Strona 20 - Head Screws

INSTALLATION 2RS485 Full-Duplex Interface The RS485 full-duplex interface is used for non-polled communication protocols in point-to-point connection

Strona 21 - INSTALLATION

DX6400 2 RS485 Half-Duplex Interface The RS485 half-duplex interface can be used for multidrop connections with a Datalogic multiplexer or it can als

Strona 22 - Figure 5 – Mounting Position

INSTALLATION 2Inputs The inputs of the reader are on the 25-pin and 26-pin connector of the DX6400. These inputs are called EXT_TRIG/PS, IN2/ENC, IN

Strona 23 - 2.3 ELECTRICAL CONNECTIONS

CONTENTS REFERENCES ...v Reference Docume

Strona 24 - (with INT-30 only)

DX6400 2 EXTERNAL TRIGGER/ENCODER DX6400 A/BVext B/AV+ 5V ~~+-Ground Figure 18 - NPN Command Input Connection using External Power EXTERNAL TRIG

Strona 25 - (INT-30 with C-BOX 100 only)

INSTALLATION 2EXTERNAL DEVICE DX6400 IN3AGroundV+ 5V ~~+-EXTERNAL DEVICE GND VIN4A+ 5V ~~+-INREFVSGround Figure 21 - IN3/IN4 NPN Input Command using S

Strona 26 - RS232 Interface

DX6400 2 By default, OUT1 is associated with COMPLETE READ event, which activates when the code has been read correctly. In case the reader has been p

Strona 27 - RS485 Full-Duplex Interface

INSTALLATION 2DX6400 USER INTERFACEVext100 Vdc max A/BB/A Figure 23 – Output 3 Interface The command signal is filtered and generates a delay of abou

Strona 28 - Auxiliary Interface

DX6400 2 2.3.2 Lonworks Input/Output Connector CAUTION Do not connect an RS232 port to the 9-pin Lonworks Connector. This may damage your Laptop PC.

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INSTALLATION 2Network Termination When building a Lonworks system the network must be properly terminated by positioning BTK-6000 terminator in the D

Strona 30 - EXTERNAL DEVICE

DX6400 2 Master8Slave3754354VS_I/O REF_I/O91287912LON ALON BVS GND AWG 16AWG 16= male connector= female connectorCHASSISCHASSIS Figure 26 – DX6400-X

Strona 31 - Outputs

INSTALLATION 2The diagram below represents the termination of a DX6400-XXX-010 working as slave by means of the BTK-6000 terminator. SlaveBTK-6000 M

Strona 32 - USER INTERFACE

DX6400 2 18 Figure 32 – DX6400 RJ45 Female Modular Connector This interface and the connector pinout (see the following table) are IEEE 802.3 10 Ba

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INSTALLATION 2The following is an example of a connection to a LAN through a Hub using a straight through cable: DX6400 5HUB / SWITCH342165342167878R

Strona 34 - Male (Master/Slave model)

Multidata Network...37 2.5.6 Fieldbus Network...

Strona 35 - Lonworks Interface

DX6400 2 Note than GND is internally connected to chassis. The cable shield is also connected to pin 1 – CHASSIS. DX6400 USER INTERFACE 23/25GNDV- (

Strona 36 - CAUTION

INSTALLATION 22.5 TYPICAL LAYOUTS The DX6400 scanners can be connected in a variety of layouts depending on the number of scanners used and the requi

Strona 37 - 2.3.3 Ethernet Connector

DX6400 2 Fieldbus Models In this case no External Trigger is used and the C-BOX 100 only supplies the reader. The DX6400 Ethernet model is connected t

Strona 38 - Ethernet Interface

INSTALLATION 22.5.2 Pass Through When Pass Through is activated on the Auxiliary interface, the DX6400 reader (all models) can be integrated in a net

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DX6400 2 Remote Host P.S.*P.S.*P.S.*GryphonFieldbus Network DS4600A DS4600ADX6400CAB-601X C-BOX 100C-BOX 100 C-BOX 100AUXPWR-120 21 21 1 2 Main Seri

Strona 40 - 25-pin male connector

INSTALLATION 2 DX6400 Master CAB-600X C-BOX 100 AUXMAINDS4600A Slave 1 1 2P.S.*Local Host 1C-BOX 100 2 DS4600A Slave 2 PWR-120C-BOX 100 1 1 2 Main Ser

Strona 41 - 2.5.1 Point-to-Point

DX6400 2 2.5.4 Multiplexer The Multiplexer connection is used to integrate a DX6400 slave reader in a Multidrop network consisting of different scann

Strona 42 - Remote Host

INSTALLATION 33 22.5.5 Local Lonworks Network A local Lonworks network allows logically connecting a DX6400 master reader with up to 31 DX6400 slave

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DX6400 2 Small Synchronized Network When building a small local Lonworks network (less than 10 scanners), the DX6400 master reader must be connected

Strona 44 - Main Serial Interface

INSTALLATION 2The following image shows a system consisting of six readers where: • the system is powered by the PWR-240 • the master and all slaves

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REFERENCES REFERENCE DOCUMENTATION The documentation related to the DX6400 management is listed below: • C-BOX 100 Installation Manual • INT-30

Strona 46 - 2.5.4 Multiplexer

DX6400 2 Large Synchronized Network When building a large local Lonworks network (more than 10 scanners), an SC6000 Controller must be used together

Strona 47 - 2.5.5 Local Lonworks Network

INSTALLATION 2Multidata Network In this layout, one master and up to 7 DX6400 slave readers have their own P.S. and therefore multiple reading phases

Strona 48 - Small Synchronized Network

DX6400 2 2.5.6 Fieldbus Network The Fieldbus Ethernet model offers connectivity without any converter or adapter needed. The DX6400 master Fieldbus

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INSTALLATION 22.6 DX6400 FLASH™ DYNAMIC FOCUS The DX6400 has an innovative linear motor designed to control the focus position of the scanner via so

Strona 50 - Large Synchronized Network

DX6400 2 2.6.3 Triggered Mode In Triggered mode, the focus position can be set depending on the received external input (photocell, barrier, serial m

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INSTALLATION 22.7 KEYPAD AND DISPLAY The DX6400 keypad allows entering a menu for selection of one of the following functions: • Welcome: shows the

Strona 52 - Network

DX6400 2 2.7.2 Test Mode Test Mode is particularly advised during the installation phase, since it causes the reader to be continuously activated all

Strona 53 - 2.6.2 Continuous Mode

SOFTWARE CONFIGURATION 33 SOFTWARE CONFIGURATION 3.1 GENIUS™ INSTALLATION Genius™ is a new Datalogic scanner configuration tool providing several i

Strona 54 - 2.6.4 D-FLASH™ Mode

DX6400 3 After defining the parameter values the following window appears allowing to complete the reader configuration as follows: - Saving the conf

Strona 55 - 2.7.1 Internal Net

SOFTWARE CONFIGURATION 3On Line Operating Mode Figure 55 - On Line Mode Selection This operating mode causes the reader to be connected to an exter

Strona 56 - 2.7.2 Test Mode

COMPLIANCE ELECTRICAL SAFETY This product conforms to the applicable requirements contained in the European Standard for electrical safety EN-6095

Strona 57 - 3 SOFTWARE CONFIGURATION

DX6400 3 3.2.2 Genius™ Network Setup Through Master Network Setup allows configuring your Local Lonworks Network through the Master using Genius™.

Strona 58 - Test Operating Mode

SOFTWARE CONFIGURATION 3The following dialog box appears asking whether to send the configuration to the Master or not: 2. Click the "Yes&quo

Strona 59 - Automatic Operating Mode

DX6400 3 3. Then, proceed with the network setup by using one of the icons available on the Tool Bar according to the procedure to follow: = Net-Au

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SOFTWARE CONFIGURATION 3Network Wizard Before performing this procedure, a Lonworks address must be assigned to each slave scanner. The most practica

Strona 61 - SOFTWARE CONFIGURATION

DX6400 3 2. If desired, select a slave scanner within the "Current Devices" area and click on the icon (or select the "Show Device&quo

Strona 62 - Express Network Setup

SOFTWARE CONFIGURATION 33.2.3 Alternative Slave Address Assignment As alternatives to Network Setup through the Master, each Slave scanner can be ass

Strona 63 - Network Wizard

DX6400 3 3.4 PARAMETER DEFAULT VALUES The following table contains the list of the factory default settings for the DX6400. Genius™ also allows check

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SOFTWARE CONFIGURATION 3Parameter Default SettingReading System Layout Enable A.S.R. Disabled (unchecked) Reading Parameters Beam Shutter Disabled

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DX6400 3 Parameter Default SettingParameters Main Port Electrical Interface RS232 Handshake None Baud Rate 9600 Parity None Data Bits 8 S

Strona 66 - 3.4 PARAMETER DEFAULT VALUES

SOFTWARE CONFIGURATION 3Parameter Default SettingSystem Information Section User Information Section End User Name Empty Device Name Empty Line Na

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Warning labels indicating exposure to laser light and the device classification are applied onto the head of the reader (Figure A, 1 & 3): AVO

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DX6400 4 4 READING FEATURES 4.1 ADVANCED CODE RECONSTRUCTION (ACR™ 4) The traditional way of barcode reading could be called “Linear Reading”. In

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READING FEATURES 4The decoder will be able to read the label with a tilt angle between + α max and - α max as shown in the following figure: Conveyo

Strona 70 - 4 READING FEATURES

DX6400 4 Figure 65 – PackTrack™ System Layout Working in PackTrack™ mode requires the presence of an encoder and a presence sensor to track the movi

Strona 71 - READING FEATURES

READING FEATURES 4For DX scanners the zero coordinate references are located on the scanner. PackTrack™ Coordinate Reference Point where x, y, z

Strona 72 - PS Line

DX6400 4 Once the Spy window has been opened, select the “PackTrack™ Calibration” option from the Tools menu: Figure 69 – Selecting PackTrack™ Calib

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READING FEATURES 4 Top View Conveyor Direction DX6400 Scanner Direction 90° Top View Conveyor Direction DX6400 Scanner Direction 180° (Reverse)

Strona 74 - Scanner Direction

DX6400 4 4.2.2 Overwriting PackTrack™ Calibration for DX6400 Only necessary for special circumstances, it is possible to overwrite the factory scanne

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READING FEATURES 4 Figure 72 – DX6400 Scan Legs NOTE In the vast majority of systems the x and z data are not necessary. For these cases set x = 0,

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DX6400 4 4.4 READING CONDITIONS • ANSI Grade B minimum • 600 scans/sec per leg The following tables describe the requirements for standard applicat

Strona 77 - 4.3 PERFORMANCE

READING FEATURES 44.5 READING DIAGRAMS DX6400-100-0XX Resolution: 0.38 mm/15 mils The diagram shows a global reading area, which includes all poss

Strona 78 - 4.4 READING CONDITIONS

CE COMPLIANCE Warning: This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be

Strona 79 - 4.5 READING DIAGRAMS

DX6400 4 DX6400-100-0XX - Resolution: 0.50 mm/20 mils The diagram shows a global reading area, which includes all possible focus positions with barco

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MAINTENANCE 55 MAINTENANCE 5.1 CLEANING Clean the laser beam output window periodically for correct operation of the scanner (see Figure A in chapt

Strona 81 - 5 MAINTENANCE

DX6400 5 5.2.2 Scanner Replacement Procedure NOTE The ASR procedure requires replacing one scanner at a time. Slave 1. Power down the entire syste

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TROUBLESHOOTING 66 TROUBLESHOOTING NOTE Before contacting your local Datalogic office or Datalogic Partner or ARC, it is suggested to save the devi

Strona 83 - 6 TROUBLESHOOTING

DX6400 6 TROUBLESHOOTING GUIDE Problem Suggestion On Line Mode and Serial On Line Mode: the reader does not respond correctly to the expected externa

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TROUBLESHOOTING 6TROUBLESHOOTING GUIDE Problem Suggestion How do I obtain my units’ serial numbers? • The device serial number is printed on the devi

Strona 85 - TROUBLESHOOTING

DX6400 7 7 TECHNICAL FEATURES ELECTRICAL FEATURES Supply voltage 15 to 30 Vdc Power consumption 18 W typical 24 W Max. (including startup current)

Strona 86 - 7 TECHNICAL FEATURES

TECHNICAL FEATURES 7SOFTWARE FEATURES Readable Codes Interleaved 2/5 Code 39 Standard Codabar Code 128 EAN128 Code 93 (standard and full ASCII)

Strona 87 - TECHNICAL FEATURES

GLOSSARY ACR™ 4 Each version of the base has the powerful code reconstruction technology (ACR™ 4). The new fourth generation ACR™ considerably incr

Strona 88 - GLOSSARY

Host A computer that serves other terminals in a network, providing services such as network control, database access, special programs, supervisory

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FRANÇAIS Information aux utilisateurs concernant la Directive Européenne 2002/96/EC Au terme de sa vie utile, le produit qui porte le symbole d&apos

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Serial Port An I/O port used to connect a scanner to your computer, identifiable by a 9-pin or 25-pin connector. Signal An impulse or fluctuating el

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INDEX A Accessories; 4 ACR™ 4; 56 Alternative Slave Address Assignment; 51 ASR Network Configuration; 67 C CE Compliance; viii Cleaning; 67 Complian

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S Scanner Direction; 60 Scanner Replacement; 67 Scanner Replacement Procedure; 68 Services and Support; v Small Synchronized Network; 34 Software Con

Strona 93 - DECLARATION OF CONFORMITY

DECLARATION OF CONFORMITY 07Datalogic Automation S.r.l. Via S. Vitalino 13 40012 - Lippo di Calderara Bologna - Italy dichiara che declares that

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